Repairing, refurbishing, retrofitting

The days when cinema projectors seemed to last forever have gone. But repairing and retrofitting is also an option in the digital age. Laser projectors are becoming the norm, and several manufacturers have stopped producing lamp projectors, yet many exhibitors struggle with expenses when they invest in new cinema equipment. The price is high, and new projectors are not necessarily always available. Therefore, retrofits are becoming a viable alternative solution.

 

“Demand is growing because the cost of energy is rising”, says Olivier Douet, CEO of the French company La Cabinerie, which supplies original spare parts for many brands of projectors. Refurbishing cinema projectors not only cuts costs for customers but it also saves precious resources. “The main part of the projector is the DLP engine, which is designed to last 100,000 hours. Besides the electronic DLP-chip boards, the rest of the parts can be replaced by our retrofit kits”, Olivier Douet points out. “We also change parts that wear out, such as fans, pumps, filters, and liquids.”

 

According to the engineer, the life span of a cinema projector can be extended to fifteen years or even more. When a projector is refurbished, the work in most cases includes a laser retrofit. Replacing xenon lamps with laser upgrades means increasing not only the energy efficiency but also the life span of the projector. “The laser is more economical. Compared to xenon, electrical energy consumption is reduced by 65 to 70 percent”, says Olivier Douet. “The lamps are not wasted, either.” Furthermore, La Cabinerie provides a warranty for its work. The laser kit is guaranteed from 27 to 60 months or 20,000 to 30,000 hours.

 

 

Manufacturers like Barco even offer extended warranties on the entire projector for up to thirteen years. Barco projectors, which have received laser upgrades, are still DCI-compliant. “We have an agreement with Barco, which is committed to extending the life cycle of its equipment. Other manufacturers are not interested in this philosophy”, says the founder of La Cabinerie. The trend toward laser is attributable to several advantages it has. “It’s a winning combination. We use the current resources, reduce energy consumption, and improve the quality of projection.”

 

Safety measures are also taken into consideration when using laser lamps. “We define a zone called NOHD (nominal ocular hazard distance) for the position of the projector.” According to Olivier Douet, a laser projector is not more dangerous than a xenon projector. In both cases the ocular safety zone must be checked, which is not always the case with xenon projectors.

 

The cost of retrofitting a cinema projector to laser is about 60 percent cheaper than purchasing a new comparable laser projector. Depending on energy costs, the return on investment can take between three and six years. Cinema goers benefit because they notice the better image quality. “It’s evidence”, emphasizes Olivier Douet, “that laser projection brings better images and more luminosity to the screen.”

 

Photos/video: © La Cabinerie

 

 

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